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Cutting a 3200×1600 slab

Where the square metres go, where a joint is unavoidable and why “seamless” happens less often than promised.

Laying out the pieces on a large-format slab

A 3200×1600 slab is a little over five square metres. A seven-metre kitchen splashback is two slabs, says the calculator. In practice it comes to three, and here is why.

What eats the square metres

The usable yield of a slab is rarely above 75%. The rest goes for four reasons.

  1. 01 The edge A 20–30 mm technical border runs round the slab: uneven thickness and micro-chips. It is always cut off, even when the piece only just fits.
  2. 02 Direction of the veining Marble veins run along the slab. You cannot turn a piece sideways to make it fit — the pattern would lie the wrong way.
  3. 03 Cut-outs Sink, hob, sockets. A cut-out needs a margin against chipping, and the offcuts inside the outline almost always end up as waste.
  4. 04 Transport breakage One slab in ten arrives with a crack or a chipped corner. That is the industry norm, not a fault of the supplier.
The pieces laid out on the slab. Grey is what will be waste before a single cut is made.
The pieces laid out on the slab. Grey is what will be waste before a single cut is made.

Where the joint will fall

A wall longer than 3.2 metres will have a joint. The only question is where, and that is better settled on paper. A good joint hides in a corner, behind a tap, in the line of the furniture or at a change of plane. A bad one lands in the middle of the wall at eye level, because the cutting was worked out from the offcuts.

A joint is not a defect. The defect is a joint put exactly where the eye lands.

What you get from a slab

JobAreaSlabsYield
7 m splashback4.2 m²362%
Island worktop3.4 m²271%
Bathroom wall6.0 m²378%
24 m² floor24 m²774%
The kitchen joint has been taken into the corner behind the tap — only people who look for it find it.
The kitchen joint has been taken into the corner behind the tap — only people who look for it find it.

How to work it out before ordering

Send wall elevations with dimensions and the positions of sockets, tap and furniture. We lay the pieces out on the slab to scale and show how many slabs are needed and where the joints will fall. At that stage you can still move the furniture five centimetres and lose one joint.

We work out the cutting free of charge, before the order and with no obligation. The file is yours to keep — you can take it to any contractor.

From the article

The brands in question

The large formats from the article — these four factories.

Slabs up to 3200×1600, 3–20 mm thick

Large formats and rectified edges

Concrete and stone, 1200×2600

Stocked in Spain, dispatch from a week

Send the elevations

We’ll lay the pieces out on the slab to scale, show the joints and count the exact number of slabs.

Book a visit

Or write to us: info@betton.es · +34 614 805 325

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